01
Research
Traditional
2–4 weeks · $2,000
Digital twin
2–5 hours · Included
Start with a ranked, sourced hypothesis.
No blank-page research.
Meallions OS platform forfood manufacturing.
Built with manufacturers, equipment OEMs and universities
Meallions OS
From Recipe Design to Intelligent Production.
Meallions OS connects the entire food manufacturing ecosystem in one governed workflow—bringing together product requirements, formulation knowledge, process simulation, equipment behavior, verification, and production data.
It turns what teams learn in research and on the line into better decisions for the next recipe, the next run, and every connected production site. Experts stay in control while AI handles the repeatable work of moving from intent to production-ready action.
The core process
AI at the core of the platform.
01Shared knowledge base
Research + Learning
Shared knowledge base of verified research, ingredients, machinery, and connected-site production.
- Combines verified research, ingredient, nutrition, machinery, and connected-site production.
- Every new project and connected production site strengthens the shared knowledge base.
Research workspace · grounded formulation candidate
Time and money savings
The old way vs. the digital twin.
Meallions OS moves repeatable R&D work into a subscription platform, so experts spend production line time verifying a better starting point.
02
Recipe
Traditional
1–8 weeks · $6,000
Digital twin
1–2 days · Included
Rank candidates against technical, nutrition and cost constraints.
Iterate with BOM and nutrition together.
03
Simulation
Traditional
2–6 weeks · $7,000
Digital twin
1–3 hours · Included
Evaluate twin-screw behavior before scale-up.
Resolve more before committing line time.
04
Production
Traditional
4–9 weeks · $3,500
Digital twin
2–4 days · 1–2 runs
Start the line from evaluated parameters.
Confirm instead of discovering.
05
Release
Traditional
1–3 weeks · $1,500
Digital twin
1–2 hours · Records ready
Check the approved result against its targets.
Decision history stays connected.
Operational and business benefits
Faster R&D to scale
Time to scale
Lower total cost
Cost/kg and energy/kg
Consistent product quality
Yield and variation
Operator and QA control
Deviations and overrides
Ecosystem intelligence
Ecosystem improvement and ramp time
Measurable outcomes for a line-level pilot.
See how it works Mission & vision
Hidden hunger is a manufacturing infrastructure problem.
Nearly two billion people get enough calories but not enough essential nutrients. Solving that at scale requires production systems that can adapt recipes, control extrusion, verify nutrient quality, and prove every batch.
Meallions mirrors food extrusion manufacturing in software — connecting ingredients, recipes, extrusion lines, QA, certificates, and traceability into one AI infrastructure layer, rooted in our mission to eliminate micronutrient deficiency.
Explore our impact work Partners and evidence
University of Nairobi
Workforce training partner
Wilmar Business Indonesia
Food manufacturing partner
Jinan DG Machinery Co.
Equipment partner
Start focused
Start with one use case. Validate on one line. Scale across production.
ResearchLearnDesignSimulateVerifyProduceScale