Production
- Approved recipes and settings move from pilot to scaled production within validated limits.
- Telemetry and QC from each connected site flow back to the platform.
Live production control
Real-time control of the running batch
Pre-die pressure
41.2 barin windowBarrel zone 3
138 °Cin windowScrew load
62%in windowPremix dose
0.84 kg/minauto-trimMoisture in
16.1%in window
The plan runs itself — you supervise
Approved setpoints are pushed to the line. The platform watches every sensor, corrects drift inside the operating window, and pauses the line if a deviation would push the batch off spec.
- Batch
- B-2419
- Yield
- 97.8%
- Spec drift
- 0.3σstable
- Auto-trim premix dosing to absorb raw material variability.
- Every event is timestamped and tied to the batch record.
- Operators see the same numbers as the planner — no handover gap.
OPC UA, Modbus and API connectivity to existing lines, historians and laboratory systems.
Certified batch release
Signed certificate of analysis
Certificate of Analysis
CoA-2026-04-B2419
- Product
- Maize–Soy Fortified, 25 kg
- Batch
- B-2419
- Recipe rev.
- v3.4
- Released
- 2026-04-28 14:02 UTC
- Signed by
- QA Lead · cryptographic seal
One click, one signed document, full traceability
The certificate is generated from the verified batch record — recipe version, raw lots, line setpoints, lab results and operator signatures. Signed cryptographically, retrievable by QR or batch ID for audits and recalls.
- Recall window
- < 60s
- Standards
- ISO 22000
- Retention
- 7 yrimmutable
- One QR per pallet links to the full batch record.
- Aligned with ISO 22000, HACCP and customer audit packs.
- Recall any batch by ingredient lot in under a minute.
Certificate of Analysis
Lot FR-2041 · Issued 14:48 · Auto-signed
| Nutrient | Target | Actual | Status |
|---|---|---|---|
| Iron (Fe) | 30 mg/kg | 29.6 mg/kg | Pass |
| Zinc (Zn) | 20 mg/kg | 20.4 mg/kg | Pass |
| Vitamin A | 1 mg/kg | 0.98 mg/kg | Pass |
| Folic acid | 1.3 mg/kg | 1.31 mg/kg | Pass |
Verified against PLC log #91872 · QA sample lab ref LAB-220-FR
Follow a tested batch through the plant.
Enter the virtual factory and see how an approved recipe becomes a verified production batch — from ingredient dosing and extrusion to QA and final release.
- 01
Ingredients
- 02
Dosing
- 03
Extrusion
- 04
Drying & Cooling
- 05
Quality Verification
- 06
Certified Batch
Continue through the platform